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How to trim O-rings

How to trim O-rings

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  • Time of issue:2021-05-27
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(Summary description)The unvulcanized O-ring rubber is a viscous fluid under high temperature and pressure. When it comes to the molding and vulcanization stage, the rubber quickly fills the mold cavity, and the excess part (in order to prevent the lack of rubber, the rubber filled in the cavity must be Keep a certain amount of excess) overflow and vulcanize,

How to trim O-rings

(Summary description)The unvulcanized O-ring rubber is a viscous fluid under high temperature and pressure. When it comes to the molding and vulcanization stage, the rubber quickly fills the mold cavity, and the excess part (in order to prevent the lack of rubber, the rubber filled in the cavity must be Keep a certain amount of excess) overflow and vulcanize,

  • Categories:Company news
  • Author:
  • Origin:
  • Time of issue:2021-05-27
  • Views:0
Information

The unvulcanized O-ring rubber is a viscous fluid under high temperature and pressure. When it comes to the molding and vulcanization stage, the rubber quickly fills the mold cavity, and the excess part (in order to prevent the lack of rubber, the rubber filled in the cavity must be Keep a certain amount of excess) overflow and vulcanize, and overflow glue (also called waste edge, flash edge) is formed. Once the overflow is formed, in order to make the appearance neat and beautiful, it must be removed. This process is commonly called trimming. The requirements for trimming are precise size and neat appearance. In actual production. The trimming of products is often time-consuming and labor-consuming. For products with strict requirements, the slightest carelessness in trimming may lead to scrap, and it must be treated with caution. Generally speaking, the smaller the size of the product, the more complex the configuration, the more difficult it is to trim, and the more waste. The trimming of O-rings is divided into three categories: manual, mechanical and frozen:

   1. Manual trimming. The operator holds the tool and gradually repairs the overflow along the outer edge of the product. This is the most primitive method. The efficiency is low and the quality is difficult to guarantee. Especially for the O-rings with small size and high precision requirements, it is difficult to be thorough and clean, and it is easy to damage the connection between the product body and the overflow edge. Tooth marks and nicks are often left, leaving behind problems such as oil leakage and air leakage that affect the seal. In addition. The dependence of manual trimming on operational proficiency is also prominent.

   2. Mechanical trimming. In order to improve efficiency and quality, mechanical trimming appeared. The most common one is a dedicated electric trimming machine with a rotating blade. The blade used must match the height of the product size. If the inner and outer edges of the product have overflow. It can be designed as double-edged and multi-edged. To achieve one-time completion. The machining accuracy of mechanical trimming exceeds that of manual trimming, and the efficiency is also doubled. Especially for a multi-cavity product with one mold, a matching tool can be designed according to the arrangement and distribution of the product. After the product is out of the mold. The whole page can be put on, and the punching can be completed at one time. With the cooperation of heating, dozens of them can be repaired at a time. The key is that the punching temperature must be controlled well to prevent adhesion after being too high.

   3. Frozen trimming. The vulcanized finished product and waste edges are removed under freezing conditions. The technology is made by Japan’s Showa carbonated frozen trimming and has also undergone several generations of improvements. It is becoming more mature and perfect, and the work efficiency and processing quality have been significantly improved.

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How to trim O-rings [ 2021-05-27 ]
The unvulcanized O-ring rubber is a viscous fluid under high temperature and pressure. When it comes to the molding and vulcanization stage, the rubber quickly fills the mold cavity, and the excess part (in order to prevent the lack of rubber, the rubber filled in the cavity must be Keep a certain amount of excess) overflow and vulcanize,
Lack of material:The product has no obvious outline or there is no glue injection or dissatisfaction with glue injection in individual parts or obvious signs of rubber flow;
The V-shaped sealing ring is a one-way sealing device, which belongs to the range of a lip seal. The V-shaped sealing ring mainly has two materials, one is pure rubber material, and the other is fabric rubber material. Among them, pure rubber material is used. The main use of nitrile rubber and neoprene is the most commonly used, and can also be used in combination or superimposed when the working pressure is high. The highest working pressure of the V-shaped sealing ring can reach 60mpa,
Natural rubber is made from the latex of hevea gum. The chemical name of the polymer is polyisoprene. Polyisoprene can also be polymerized from its rubber matrix monomers. Natural rubber has many excellent physical properties: the resilience rate can reach 50%-80% at 0-100℃, the elongation rate is 1000%, the tensile strength of pure rubber is 17-25Mpa, and the vulcanization is reinforced by carbon black.
Perfluorinated rubber is composed of TFE(main chain),PMVE(branched chain)and bridging parts.It not only has excellent high temperature resistance and chemical corrosion resistance like PTFE(resistant to more than 1,600 chemicals),It also has the elasticity of rubber,and its chemical monomer structure is similar to polytetrafluoroethylene.The working temperature of ordinary medium-resistant perfluoro rubber is-25℃~240℃.The high temperature resistant perfluoro rubber can reach 320℃and can work at 300℃for a long time.
During installation,if the outer surface of the shaft diameter is low in roughness or has defects such as rust spots,rust,burrs,etc.,it should be smoothed with a fine emery cloth or oil stone;clean oil or grease should be applied to the oil seal lip or the corresponding position of the shaft diameter.Coat the outer ring of the oil seal with sealant,and wrap the keyway on the shaft with hard paper to avoid scratching the oil seal lip.Use a special tool to rotate the oil seal inward,and do not hit hard to prevent the oil seal from deforming.Or squeeze the spring to fail;
Since rubber is an elastic material,it will deform under load,especially under high pressure,it will make the sealing ring squeeze into the sealing gap,affect the floatability and make the sealing failure.
O-rings O-rings (O-rings) are a kind of rubber sealing ring with a circular cross-section. Because the cross-section is O-shaped, it is called O-ring rubber sealing ring, also called O-ring. It began to appear in the middle of the 19th century, when it was used as a sealing element for steam engine cylinders.

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